Search results for " Residual stress"

Residual stress measurement in innovative friction stir welding processes

2017

In recent years, important innovations have been introduced in Friction Stir Welding (FSW) technology such as, for example, the Laser assisted Friction Stir Welding (LFSW) and in-process Cooled Friction Stir Welding (CFSW). Residual stresses have a fundamental role in welded structures because they affect the way to design the structures, fatigue life, corrosion resistance and many other material properties. Consequently, it is important to investigate the residual stress distribution in FSW where, though the heat input is lower compared to traditional welding techniques, the constraints applied to the parts to weld are more severe. The aim of the present work is to verify the capabilities …

Analisi numerico-sperimentale per la determinazione delle tensioni residue in un giunto saldato

2013

La durata di un componente dipende dall’interazione tra le caratteristiche meccaniche del materiale con cui è costruito e gli sforzi a cui esso è sottoposto. Per la determinazione dello stato tensionale agente, oltre agli sforzi dovuti ai carichi imposti durante l’esercizio, è necessario conoscere accuratamente gli stati tensionali residui derivanti dal processo di produzione. Generalmente, le tensioni residue sono indesiderate poiché possono essere di entità elevata e tale da ridurre la resistenza complessiva del componente meccanico. Un aspetto particolarmente insidioso delle tensioni residue è che la loro presenza viene generalmente riconosciuta solo dopo il verificarsi di un malfunziona…

Residual stresses in friction stir welding: numerical simulation and experimental verification

2008

Residual Stresses in Glasses

2013

The history dependence of the glasses formed from flow-melted steady states by a sudden cessation of the shear rate $\dot\gamma$ is studied in colloidal suspensions, by molecular dynamics simulations, and mode-coupling theory. In an ideal glass, stresses relax only partially, leaving behind a finite persistent residual stress. For intermediate times, relaxation curves scale as a function of $\dot\gamma t$, even though no flow is present. The macroscopic stress evolution is connected to a length scale of residual liquefaction displayed by microscopic mean-squared displacements. The theory describes this history dependence of glasses sharing the same thermodynamic state variables, but differi…

MICRO-SCALE STUDY OF RESIDUAL STRESSES IN CR2O3 COATINGS SPRAYED BY APS

2020

International audience; Whichever the application field, every material forming process generates residual stresses on the surface. While they are likely to enhance the aimed properties of the final mechanical part, these stresses may also drastically reduce them and result in early failures. Therefore, understanding the residual stress state remains a major challenge when coating complex parts, especially as most characterization methods at the microscopic scale involve specific sample preparation procedures which may affect the residual stresses field. This work investigates the residual stress state that exists in chromium oxide coatings deposited via Atmospheric Plasma Spray (APS), usin…

Fatigue crack growth in 2024-T351 Friction Stir Welded Joints: longitudinal residual stresses and microstructural effects

2009

Abstract The role of longitudinal residual stress on propagation of fatigue cracks was examined in friction stir welds produced in 2024-T351 aluminum alloy. Fatigue crack growth rate was obtained through constant Δ K Iapp tests for notches at different distances from the weld centerline. Subsequently, crack growth was correlated to weld residual stress measured by the cut-compliance method. It was found that residual stresses correspond to low crack growth rates outside the weld zone during fatigue loading. Once in the weld zone, the crack growth was affected by microstructural and hardness changes. Furthermore, weld residual stresses were mechanically relieved and effects on crack propagat…

Theoretical elastoplastic buckling of stringer stiffened cylindrical shells

1985

Abstract A linear analysis method is offered to predict the theoretical elastoplastic buckling of stringer stiffened cylindrical shells subjected to longitudinal loading. Welding residual stresses are taken into account in the calculation, but effects of geometrical imperfections and pre-buckling displacements are ignored. The examples analysed show a good correlation between the analytical results and those obtained experimentally with stocky models of moderate geometrical imperfections.

Residual stresses and FCP prediction in FSW through a continuous FE model

2009

Abstract Residual stresses prediction is definitively a relevant and open issue in welding processes. In the last years, different numerical models are proposed by many researchers to predict the residual stress field in FSW butt joint. However, most of these works are based on properly tuned analytical models and neglect the effect of the mechanical action due to the presence of the tool pin. In the present paper, a continuous 3D FE model, which was previously developed by some of the authors, was used to simulate the FSW process of butt joints with a single block approach, and predict the residual stress field by considering both thermal and mechanical actions. Then, the residual stress e…

The effect of wear on the tetragonal-to-monoclinic transformation and the residual stress distribution in zirconia-toughened alumina cutting tools

1998

Abstract Zirconia-toughened alumina cutting tools have been examined after machining an AISI 1040 steel. The Raman spectrum of zirconia and the fluorescence spectrum from alumina have been used to determine the extent of the tetragonal-to-monoclinic (t-m) transformation and the residual stresses in and around the worn-out crater, respectively. Although about 15% vol. m-zirconia is present even in a brand new cutting tool, it was shown that the crater region undergoes the t-m transformation up to 40% vol. In both cases, the transformed zone is concentrated near the surface. The residual stresses in alumina are slightly compressive in the new cutting tool and away from the crater region, but …

Residual stresses in friction stir welded parts of complex geometry

2011

Residual stresses play a key role on the mechanics underlying the fatigue crack growth propagation of welded joints. Indeed, compressive residual stresses may induce a beneficial enhancement of the fatigue life under loading condition whereas tensile residual stresses may act to increase the stress distribution at crack tip, resulting in a life-threatening condition of the welded structure. In-process distortion and final geometry of welded joints are also affected by residual stresses. In this paper, the longitudinal residual stress distributions in friction stir welding (FSW) joints were investigated for butt and skin–stringer geometries, including lap and T configurations. To measure res…